Reznor R6GI Unit Installation Manual Manuel d'utilisateur

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20 SEER / 81% AFUE
Multi-Stage, Variable Speed, Inverter Driven System with Gas Heating / Electric Cooling
R6GI / PPG2GI
Premium Model Shown
INSTALLATION INSTRUCTIONS
DO NOT DESTROY THIS MANUAL. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
FIRE OR EXPLOSION HAZARD
• Failure to follow safety warnings exactly
could result in serious injury or property
damage.
• Installationandservicemustbeperformed
by a qualified installer, service agency or the
gas supplier.
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
ofthisoranyotherappliance.
WHAT TO DO IF YOU SMELL GAS
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch;donot
use any phone in your building.
• Leavethebuildingimmediately.
• Immediately callyour gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• Ifyoucannotreachyourgassupplier,call
the fire department.
RISQUE D’INCENDIE OU D’ EXPLOSION
Le non-respect des avertissements de
sécurité pourrait entraîner des blessures
graves, la mort ou des dommages matériels.
L’installation et l’entretien doivent être
effectués par un installateur qualié, un
organismede service ou le fournisseurde
gazstaller, service agency or the gas supplier.
•Nepasentreposerniutiliserdel’essenceni
d’autres vapeurs ou liquides inflammables
dans le voisinage de cet appareil, ni de tout
autre appareil.
QUE FAIRE S’IL Y A UNE ODEUR DE GAZ
•Nepastenterd’allumeraucunappareil.
•Netoucheràaucuninterrupteurélectrique;
n’utiliser aucun téléphone dans le bâtiment.
•Évacuerl’immeubleimmédiatement.
•Appeler immédiatement le fournisseur de
gaz en employant le téléphone d’un voisin.
Respecter à la lettre les instructions du
fournisseurdegaz.
•Sipersonnenerépond,appelerleservicedes
incendies.
WARNING:
AVERTISSEMENT
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Résumé du contenu

Page 1 - AVERTISSEMENT

20 SEER / 81% AFUEMulti-Stage, Variable Speed, Inverter Driven System with Gas Heating / Electric CoolingR6GI / PPG2GIPremium Model ShownINSTALLATION

Page 2 - TABLE OF CONTENTS

10Figure 5Figure 4• Electrical connections must be in compliance withall applicable local codes and ordinances, and with the current revision

Page 3

11Table 2Pre-Electrical Checklist√ Verify the voltage, frequency, and phase of the supply source match the specifications on the unit rating plate.√ V

Page 4 - REQUIREMENTS & CODES

12Figure 6Table 4Table 3on an outside wall or any other location where its operation may be adversely affected by radiant heat from fireplaces, sunligh

Page 5 - Heating Load

13NOTE: When low fire on the gas valve is energized, the furnace operates in low fire mode at a lower blower speed and the timer begins its delay funct

Page 6

14GAS SUPPLY & PIPING• Allgaspipingmustbeinstalledincompliancewithlocal codes and utility regulations. In the absence oflocalcodesthe

Page 7

15After the gas piping to the unit is complete, all connections must be tested for gas leaks. This includes pipe connections at the main gas valve, em

Page 8

16Figure 7Table 6Table 5GroundJointUnionDriplegShut-Off Valvewith 1/8 NPTplugged tapBurnerAssemblyManifoldSome utilitiesrequire Shut-OffValve to be4 t

Page 9

17START UP & ADJUSTMENTSPre-Start Check List√ Verify the unit is level and allows proper condensate drainage.√ Verify all clearance requirements a

Page 10 - WARNING:

18to change the blower speed. Lowering the blower speed increases the temperature rise and a higher speed decreases the temperature rise.The unit is e

Page 11

19OPERATING SEQUENCEThe operating sequences for the heating, cooling, and fan modes are described below. Refer to the field and furnacewiringdiagrams

Page 12 - Heating Configurations

2TABLE OF CONTENTSIMPORTANT SAFETY INFORMATION ...3REQUIREMENTS & CODES ...4GENERAL INFORMATIO

Page 13 - CAUTION:

2011. The inducer motor is de-energized after a 30 second post purge.12. The circulating air blower will remain energized for approximately 120 - 150

Page 14

21the blower and motor can create excessive loads on the motor resulting in higher than normal operating temperatures and possible shortened service l

Page 15

2210. Remove the piping between the gas valve and the ground-joint union, if necessary.11. Carefully remove the four screws inside the burner box (2 a

Page 16

23Figure 9Figure 8InletPressureTapManifoldpressureTap2-STAGE GAS VALVEModel VR9205QON / OFFSwitchHigh InputAdjustingScrewLo Input AdjustingScrewFigure

Page 17

24Table 8Table 7DISPLAYCODEINDICATION01Inverter Power Module Overcurrent02General Inverter Drive Fault03High Compressor Current04Current Sampling Erro

Page 18

25Table 10Table 9REPLACEMENT PARTSReplacement parts are available through all Nordyne distributors. Please have the complete model and serial number o

Page 19 - OPERATING SEQUENCE

26Table 11Figure 10Figure 10. Unit DimensionsTable 11. CenterofGravity&ShippingWeightsMODELNUMBERUNITWEIGHT(LB)CENTER OF GRAVITY-C-(HEIGHT IN

Page 20

27Table 14Table 13Table 12Airflow DataTable 14. AirowSettings(CFM)&Rise(°F)forHeatingModeMODEL NUMBERHEATING INPUT(BTUH)HEATING OUTPUT(BT

Page 21

28Table 16Table 15GasInformationTable 15. Gas Pipe CapaacitiesGAS FLOW RATES(CUBIC FEET PER HOUR)TIME FORONE REVOLUTION(SECONDS)CUBIC FEET PERREVOLUT

Page 22

29Figure 11Figure 11. Gas Valve LabelA. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the bu

Page 23 - Figure 8

3IMPORTANT SAFETY INFORMATIONPlease read all instructions before servicing this equipment. Pay attention to all safety warnings and any other special

Page 24 - Low Ambient Cooling

30ElectricalInformationFigure 12Figure 12. Two-Stage,HotSurfaceIgnition&BlowerControlBoardAutomatic Heat Staging(Used with Single StageHea

Page 25 - CONNECTIONS

31Figure 14Table 17Figure 14. InterfaceBoardinControlPanelTable 17. InterfaceBoardOperatingCodesTest Pins2-CharacterDisplay2 CHARACTERDISPLAYCA

Page 26 - FIGURES & TABLES

32Figure 15ReactorInverterBoardInterfaceBoardThermistorsCompressorTerminalBoardContactorFigure 15. R6GI Inverter Assembly(2, 3 & 4 Ton*)*5Tonin

Page 27 - Airflow Data

33Figure 16BlowerControlBoardDraftInducerMotorHighTemperatureLimit(Auto Reset)FlameSensorFlame Roll-Out Limit(Manual Reset)Hot SurfaceIgnitionControl

Page 28 - GasInformation

34Figure 17Figure 17. Wiring Diagram (2, 3, & 4 Ton)with Two Stage Cool, Two Stage HeatWIRING DIAGRAMLine Voltage 208/230 VACR6GI/PPG2GI - 2-4 Ton

Page 29 - ATTENTION!

35Figure 18WIRING DIAGRAMLine Voltage 208/230 VACR6GI/PPG2GI - 5 Ton Package Gas/Electric 1 Phase / 60 HzNOTES:1. Disconnect all power before servicin

Page 30 - ElectricalInformation

36ApplicationNotesontheUseofChargingChartsThis equipments cooling system contains refrigerant under high pressure, always use safe practices wh

Page 31 - CAPACITY STAGE

37Figure 20Figure 19Liquid Pressure (psig)Liquid Temperature (° F)20025030035040045050055050 60 70 80 90 100 110 120 130Remove refrigerant when above

Page 32 - (2, 3 & 4 Ton*)

38Figure 22Figure 21Liquid Pressure (psig)Liquid Temperature (° F)20025030035040045050055050 60 70 80 90 100 110 120 130Remove refrigerant when above

Page 33 - Figure 16

39Figure 2370809010011012013014015016017012345678910Deg Fk ΩTemperature vs. Resistance for All Thermistors (Part 1)-100102030405060708010 20 30 40 50

Page 34 - WIRING DIAGRAM

4• Theinstallershouldbecomefamiliarwiththeunitswiringdiagram before making any electrical connections to the unit. See the unit wiring label

Page 35

INSTALLATION / PERFORMANCE CHECK LISTGAS SYSTEMGasType:(circleone)NaturalGasPropaneGaspipeconnectionsleak-tested? YES NOGasLinePressure: _____

Page 36

5Figure 1GENERAL INFORMATIONThis Single Package Gas Heating / Electric Cooling Units are designed only for outdoor rooftop or ground level installatio

Page 37 - Figure 19

6 AVERTISSEMENT:RISQUE D’EMPOISONNEMENT AU MONOXYDE DE CARBONEDLe non-respect des consignes suivantes portant sur chacun des appareils raccordés au sy

Page 38 - Figure 21

7Figure 2GeneralInformation WARNING:Installation methods other than those described inthefollowingsectionsmustcomplywiththeNational Fuel Gas

Page 39 - Figure 23

8Table 1CIRCULATING AIR SUPPLY WARNING:Do not allow combustion products to enter the return air ductwork or the circulating air supply. Failure to

Page 40 - PROPOSITION 65 WARNING:

9Unconditioned SpacesAll duct work passing through unconditioned space must be properly insulated to minimize duct losses and prevent condensation. Us

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