Reznor R6GP Unit Installation Manual Manuel d'utilisateur

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R6GP - 072/090/120 Series, A Revision
Installation Instructions
Single Package Gas Heating / Electric Cooling Rooftop Units
R6GP-090 Shown
DO NOT DESTROY THIS MANUAL. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
FIRE OR EXPLOSION HAZARD
•Failure to follow safety warnings exactly
could result in serious injury or property
damage.
•Installationandservicemustbeperformed
byaqualiedinstaller,serviceagencyorthe
gas supplier.
Do not store or use gasoline or other
ammablevaporsandliquidsinthevicinity
ofthisoranyotherappliance.
WHAT TO DO IF YOU SMELL GAS
•Donottrytolightanyappliance.
•Donottouchanyelectricalswitch;donot
useanyphoneinyourbuilding.
•Leavethebuildingimmediately.
•Immediatelycall yourgassupplierfroma
neighbor’sphone.Followthegassupplier’s
instructions.
•Ifyoucannotreachyourgassupplier,call
theredepartment.
WARNING:
RISQUED’INCENDIEOUD’EXPLOSION
Le non-respect des avertissements de
sécurité pourrait entraîner des blessures
graves, la mort ou des dommages matériels.
L’installation et l’entretien doivent être
effectués par un installateur qualié, un
organisme de service ou le fournisseur de
gazstaller,serviceagencyorthegassupplier.
•Nepasentreposerniutiliserdel’essenceni
d’autres vapeurs ou liquides inammables
dans le voisinage de cet appareil, ni de tout
autre appareil.
QUEFAIRES’ILYAUNEODEURDEGAZ
•Nepastenterd’allumeraucunappareil.
•Netoucheràaucuninterrupteurélectrique;
n’utiliseraucuntéléphonedanslebâtiment.
•Évacuerl’immeubleimmédiatement.
•Appeler immédiatement le fournisseur de
gazenemployantletéléphoned’unvoisin.
Respecter à la lettre les instructions du
fournisseur de gaz.
•Sipersonnenerépond,appelerleservicedes
incendies.
AVERTISSEMENT
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Résumé du contenu

Page 1 - Installation Instructions

R6GP - 072/090/120 Series, A RevisionInstallation InstructionsSingle Package Gas Heating / Electric Cooling Rooftop UnitsR6GP-090 ShownDO NOT DESTROY

Page 2 - TABLE OF CONTENTS

10Condensate DrainThe method for disposing of condensate varies according to local codes. Consult your local code or authority having jurisdiction.Con

Page 3

11IMPORTANT NOTES:• Allgaspipingmustbeinstalledincompliancewithlocalcodesandutilityregulations.Intheabsenceoflocalcodesthegasli

Page 4

12• Ifinstallingthisunitabove2,000feet,theinputratemustbereduced4%per1,000feetofaltitude(Example:12%at 3,000 feet, 16% at 4,000

Page 5 - Heating Load

13Line Voltage• Electricalconnectionsmustbeincompliancewithallapplicable local codes and ordinances, and with the currentrevisionoftheNat

Page 6

14Example:AB = 451VBC = 460VAC = 453V2. Determine the average voltage in the power supply.3.Determinethemaximumdeviation:4. Determine percent of v

Page 7

15Startup Procedures WARNING:Thisunitisequippedwithcrankcaseheaters.Allow 24 hrs for heating of the refrigerantcompressor crankcase pri

Page 8

16Verifying&AdjustingTemperatureRiseVerify the temperature rise through the unit is within the range specified on the unit data label. Temperat

Page 9

17Manifold Pressure AdjustmentThe manifold pressure for both HIGH and LOW firing rates must be set to the appropriate value for your installation. To

Page 10 - Condensate

18to run through the blower off delay of approximately 150 seconds.8. If the unit fails to prove flame after fifteen ignition attempts, it will go into

Page 11 - AVERTISSEMENT:

19Electrical WARNING:Thisunit mayhavemore than oneelectricalsupply.Toavoidriskofelectricalshock,personalinjury,ordeath,disconnecta

Page 12

2IMPORTANT SAFETY INFORMATION ...3REQUIREMENTS & CODES ...4GENERAL INFORMATION ...

Page 13

20 WARNING:Label all wires prior to disconnection whenservicing controls. Wiring errors can cause improper and dangerous operation.3. Disconne

Page 14 - BlowerSpeed

21If the unit does not operate properly in the cooling mode, checkthefollowing:• Thethermostatisoperatingproperly.• Electricalpowertotheun

Page 15 - CAUTION

22PHYSICAL DIMENSIONSDimensions shown in inches (mm)Corner “A”Corner “B”Corner “D”Corner “C”Blower AssemblyCGCondenser FansHeatExchangerABTopViewRear

Page 16 - CAUTION:

23INDUCEREXHAUSTRECOMMENDED LOCATIONFOR UNIT DISCONNECTRATINGLABELUNIT BASERAILGAS INLETCOMBUSTIONAIR LOUVERS43(1092)14 5/8(371)6 5/64 (154)57 1/2(146

Page 17

24Corner “A”Corner “B”Corner “D”Corner “C”Blower AssemblyCGCondenser FansHeatExchangerABTopViewFigure13.PhysicalDimensionsforR6GP-090Series43 1

Page 18

25Figure 13 ContinuedBottomPanTopView†5-3/4 (146)16 1/2(419)30 1/2(775)Discharge AirOpening7 (178)7 (178)Return Air Opening16 1/2(419)30 1/2(775)Po

Page 19

26EvaporatorFilters (x4)Corner “A”Corner “B”ABCorner “D”Corner “C”Condenser FansBlower AssemblyHeatExchangerTopViewOptionalHail GuardHood30 3/4 (781)

Page 20

2757 1/2(1461)8 (203)4 (102)Gas Inlet9 7/8 (250)Condenser EndAirflowCondenser CoilCompressors (2)OptionalReliefHoodOptional Fresh AirIntake Hood18 1/2

Page 21 - TROUBLESHOOTING

28BLOWER PERFORMANCE DATATable4.R6GPSeriesAlternateAccessoryBlowerDrivesThis equipment is outfitted with a belt driven blower assembly in order

Page 22 - FIGURES & TABLES

29Table5.R6GP-072C-100CSeries-DownowCongurationR6GP-072(C/D)-100CFactoryStandard:1HpDown-owPerformanceChart ‡ Indicates Factory Sheave S

Page 23 - Compressor

3IMPORTANT SAFETY INFORMATIONPlease read all instructions before servicing this equipment. Pay attention to all safety warnings and any other special

Page 24 - FrontView

30R6GP-072(C/D)-100CFactoryStandard:1HpHorizontalPerformanceChart ‡ Indicates Factory Sheave Setting for Pre-configured UnitsExternalUnitStatic(in

Page 25 - Compressors (x2)

31Table7.R6GP-072C-166CSeries-DownowCongurationR6GP-072(C/D)-166CFactoryStandard:1HpDownowPerformanceChart ‡ Indicates Factory Sheave Se

Page 26

32Table8.R6GP-072C-166CSeries-HorizontalCongurationR6GP-072(C/D)-166CFactoryStandard:1HpHorizontalPerformanceChart ‡ Indicates Factory She

Page 27 - HeatExchangerEnd

33Table9.R6GP-090C-200CaSeries/230V-DownowCongurationR6GP-090(C/D)-200CaFactoryStandard:1.5HpDown-owPerformanceChart ‡ Indicates Facto

Page 28 - BLOWER PERFORMANCE DATA

34R6GP-090(C/D)-200CaFactoryStandard:1.5HpHorizontalPerformanceChart ‡ Indicates Factory Sheave Setting for Pre-configured UnitsExternalUnitStatic

Page 29 - R6GP-072(C/D)-100C

35Table11.R6GP-120C-235CaSeries/230V-DownowCongurationR6GP-120(C/D)-235CaFactoryStandard:1.5HpDown-owPerformanceChart ‡ Indicates Fact

Page 30

36R6GP-120(C/D)-235CaFactoryStandard:1.5HpHorizontalPerformanceChart ‡ Indicates Factory Sheave Setting for Pre-configured UnitsExternalUnitStatic

Page 31 - R6GP-072(C/D)-166C

37ELECTRICAL INFORMATIONTable13.ElectricalDataModelNumber2,3R6GP-NominalUnitVoltage 1HighStaticKit #CompressorsOutdoorMotors(2)ea.IndoorMotor 4In

Page 32

38Figure 15. Ladder Diagram - 072 / 090 / 120 Series3 Phase 60 Hz.4. For supply wire ampacities and overcurrent protection, see unit rating label.

Page 33 - R6GP-090(C/D)-200Ca

39208-230/460 VOLTR6GP-(072/090/120) (C/D) SeriesThree Phase / 60Hz. WIRING DIAGRAMNOTES:1. This wire replaced when autotransformer is used.2. For 072

Page 34

4REQUIREMENTS & CODES• Thisequipmentmustbeinstalledinaccordancewithinstructionsoutlinedinthismanual,allapplicablelocal buildingc

Page 35 - R6GP-120(C/D)-235Ca

40Table15.OriceorDrillSizeforNatural&Propane(LP)GasesALTITUDE ABOVE SEA LEVEL0 to2,000 FT2,001 to4,000 FT4,001 to6,000 FT6,001 to8,000

Page 36

41Table17.GasFlowRatesGAS FLOW RATESTIME FORONE REVOLUTION(SECONDS)CUBIC FEET PERREVOLUTION OF GAS METER1 5 1010 360 1,800 3,60012 300 1,500 3,000

Page 37 - Table13.ElectricalData

42R6 CHARGING CHARTSAPPLICATIONNOTESONTHEUSEOFCHARGINGCHARTS:Figure 17. R6GP-072-100/166C SeriesR6GP-072*-100/166C Charging Chart - Cooling Ope

Page 38 - WIRING DIAGRAM

43Figure 19. R6GP-120-235CaR6GP-120*-235C Charging Chart - Cooling Operation Two stage refrigeration system - See Application Notes for use18020523025

Page 39

44A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. Do not try to light the burn

Page 40 - GAS INFORMATION

45LOW REGULATOR COVER SCREW(TWO STAGE ONLY)REGULATOR ADJUST SCREWREGULATOR SPRINGPILOT COVER SCREWPILOT GASKETPILOT ADJUST SCREWREGULATOR SPRINGREGULA

Page 41 - GAS FLOW RATES

46Figure 23. Inlet & Manifold Pressure Tap LocationsInletPressureTapInletPressureTap2-STAGE WHITE ROGERS VALVE2-STAGE HONEYWELL VALVEModel 36H64Ma

Page 43 - Figure 19. R6GP-120-235Ca

709288B (Replaces 709288A)** AHRI commercial furnace certification listing applies only to 3 phase units having an input rate 225,000 Btu/hr or greater

Page 44 - R6 GAS VALVE INFORMATION

5GENERAL INFORMATIONAbouttheRooftopUnitSingle Package Gas Heating / Electric Cooling Rooftop Units are designed only for outdoor rooftop or ground

Page 45 - TAP (OUTLET)

6COMBUSTION AIR & VENTING WARNING:InstallationmethodsotherthanthosedescribedinthefollowingsectionsmustcomplywiththeNationalFuelGas

Page 46 -   

7• Makesuretheexhaustgaseswillnotimpingeonwindowsor building surfaces, which may be compromised or damaged by condensation.• Donotinstal

Page 47

8AirFilterRequirements WARNING:Neveroperatetheunitwithoutalterinplace.Dust and lint could accumulate on internal parts,resultinginloss

Page 48 - VENTING SYSTEM

9Figure 4. Rigging & HoistingLIFTINGBEAMCABLE OR CHAINSPREADERBARSPREADERBARBASERAILBASERAILTop of unitto beunobstructedRecommended Clearances for

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